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  • XCMG XR500E

XCMG XR500E Rotary Drilling Rig

Rotary Drilling Rig

Brand XCMG
model XR500E
Rated power 447 kW
Rated speed 2100 r/min
Max. torque 2542 N·m(1400r/min)
Rotary Drive Rated output torque 500kN·m
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XCMG XR500E  rotary drilling rig stands as the flagship large‑tonnage model in our company’s new‑generation E‑series construction machinery. Engineered with enhanced power output and optimized system flow, this heavy‑duty drilling equipment delivers significantly higher operating efficiency and faster construction cycles for demanding foundation projects.

We have comprehensively upgraded the key structural components of the XR500E: featuring an extra‑large vertical‑plate rotary platform, heavy‑duty triangular luffing mechanism, segmented thick‑plate drilling mast, and vertical‑pin rotary head bracket. These professional structural designs greatly boost operational stability, durability, and overall reliability, making it a trusted solution for long‑term heavy-duty foundation drilling work.

Specially developed for large‑diameter boreholes, deep‑foundation piles, and extremely hard geological formations, the XR500E rotary drilling rig is widely applied in high‑end pile foundation engineering, including cross‑river tunnels, cross‑sea bridges, high‑speed rail projects, and large‑scale infrastructure construction. It has become the preferred choice for global contractors pursuing high efficiency, stability, and long service life in rotary drilling operations.

Introduction to highlights of XCMG XR500E  rotary drilling rig

1.The hydraulic system adopts fully electronic control technology, with fast response and good handling performance. The main pump power is adjusted according to the working conditions, and the auxiliary system adopts load sensitive control technology, which improves the comprehensive construction efficiency of the system by 20%; 

2.Adopting a specialized H-shaped hydraulic telescopic track chassis for rotary drilling rigs, equipped with large-diameter rotary bearings, and paired with chassis disassembly and assembly support legs, ensuring work stability and transportation convenience;

3.Equipped with a Cummins 15L electronically controlled turbocharged engine, it has strong power, low fuel consumption, convenient and fast service, and adopts an independent fan with intercooling and water dispersion, resulting in low noise;

4.The Rotary head adopts a vertical pin connection type power box and bracket, which is highly reliable and easy to disassemble and assemble; Supporting pipe drivers to enhance the drilling rig’s ability to run casing; The Rotary head box is equipped with a circulating filtration system to maintain the cleanliness of the gear oil in the box and sufficient lubrication of the bearings;

5.Adopting a double large vertical plate box type rotary platform structure, the operation is more stable and reliable;

6.The upper main winch is connected by a pin shaft, with high connection strength and convenient disassembly and assembly. The box structure main winch bracket is safe and reliable in structure. The main winch can reach 600kN, meeting the M6 operating conditions, and the service life of the reducer can reach up to 10000h;

7.The intelligent control system realizes functions such as automatic adjustment and display of the verticality of the drilling mast, automatic soil throwing (frequency adjustable), constant speed cruise control, stepless pressure adjustment, and bottom touch protection. It adopts a bus panel design, limited prevention of misoperation, and is matched with a 12 inch touch screen display and electronic control handle for better control performance;

XCMG XR500E Main technical Parameters

EngineModel/QSX15Cummins QSX15
PowerkW447
动力头Rotary driverated output torquekN·m500
working speedr/min6~22
Max. drilling diametermmφ3500(cylinder)φ3200(Winch)
Max. drilling depthJS630-4×23m84
JS630-5×23104
MZ630-5×23105
MZ630-6×23126
Pressure parameters最大加压力kN500
最大提升力kN500
Max strokem油缸加压:6Crowd cylinder:6卷扬加压:10(16)Winch pressurization:10(16)
Main winchMax extraction forcekN600
Max speedm/min65
Rope diametermm44
Auxiliary winchMax extraction forcekN180
Max speedm/min60
ChassisTrack shoe widthmm900
Track widthmm3700-5300
Track lengthmm6790
Traveling speedkm/h1.5
Working heightm32.8
Working weightt190

XCMG XR500E Technology

1.XCMG XR500E Chassis

It adopts XCMG TDP series retractable crawler chassis dictated for rotary drilling rigs which has high structural strength, large diameter slewing bearing and superior stability. The most mature dictated chassis for rotary drilling rigs in the industry has been applied to more than 6,000 piling equipment.

Track length6790mm
Wheel base5710mm
Track outer width3700/5300mm
Track shoe width900mm
Number of track rollers16个
Driving force930kN
Traveling speed1.5km/h
Ground pressure145kPa

2.XCMG XR500E Engine System

The engine adopts imported Cummins electronic control turbocharged engine, which has low fuel consumption, meets national emission standards, and is energy-saving and environmentally friendly; Sufficient power reserves to meet the requirements of high-altitude construction. Adopting electronic intercooling fan, low noise;

 ModelQSX15
Rated power447 kW
Rated speed2100 r/min
Max. torque2542 N·m(1400r/min)
Emission standardChina III
Fuel tank capacity910L

3.XCMG XR500E Hydraulic System

The hydraulic system adopts fully electronic control technology, with fast response and good handling performance. The main pump power is adjusted according to the working conditions, resulting in high construction efficiency. The auxiliary system adopts load sensitive control technology, which is energy-saving and efficient.

Max. flow2×405L/min+190L/min
Max. working pressure34Mpa
Hydraulic oil tank capacity1350L

4.XCMG XR500E Rotary Drive

The universal rotary drive for oil cylinder/winch pressurization adopts a vertical pin connection type rotary drive box and bracket, with high reliability and convenient and fast disassembly and assembly; The lower cover of the box is designed with double-layer sealing, which has good sealing performance and long service life; Standard casing driver to enhance the drilling rig’s ability to run casing; The rotary drive box is equipped with a circulating filtration system to maintain the cleanliness of the gear oil in the box and sufficient lubrication of the bearings.

Rated output torque500kN·m
speed6-22r/min
Max. crowd force500kN
Max. extraction force500kN
The stroke of hydraulic cylinder pressurization6m
The stroke of winch pressurization10m/16m(Optional)

Note: The winch pressurization function is optional. In the winch pressurization configuration, a 10m pressurization stroke is standard and a 16m pressurization stroke is optional.

5.XCMG XR500E Winch

The main winch adopts XCMG’s industry-leading single row rope technology, effectively solving the problem of wire rope wear and improving the service life of wire ropes by 2-4 times. The main winch meets the operating conditions of M6-T5.

Main winch

Max. Pulling force600kN
Rope diameterφ44mm
Rope typeverotop 44-2160ZS
Rope diameter allowed error+2%~+4%
Rope length152m/163m

Auxiliary winch

Max. Pulling force180kN
Rope diameter φ28mm
Rope type  XGJC-FJ28-70B
Rope diameter allowed error0~+4%
Rope length70m

Pressure winch (optional)

Maximum pressure/lifting force500kN
Rope diameterφ32mm
Rope typeverotop 32-1960ZS
Rope diameter allowed error 0~+4%
Length of pressurized steel wire rope50m(10m行程)
Increase the length of steel wire rope47m(10m行程)

6.XCMG XR500E Kelly Bar

Mechanical interlocking and friction Kelly bars are optional for XR500E rotary drilling rig. Mechanical interlocking Kelly bar is suitable for rock formations and friction Kelly bar is suitable for soil formations. There are four-section mechanical interlocking Kelly bar、five-section friction Kelly bar and six-section friction Kelly bar.

Diameter of Kelly barφ630mm
Rectangular head dimension250×250 mm

Drilling depth (as listed)   

No.Kelly barsDrilling depth (m)Weight of Kelly bar (kg)Notes
1JS630-4×238426000XCMG
2MZ630-5×2310523100Shenwei
3MZ630-6×2312628500

7.XCMG XR500E Drilling Mast

The box shaped structure design of high-strength materials combines strength and rigidity, combined with a large triangular variable amplitude mechanism, providing a larger support range and angle, and a more stable operation.

Total length of mast27500mm
Mast left/right rake angle4°/4°
Mast front rake/back rake angle5°/15°

8.XCMG XR500E Cab

Anti-noise cab with FOPS function is equipped with air conditioner, internal and external lighting, windshield wiper with water spray function, etc. Large skylight design provides a good view; upper protective net can be opened for easy cleaning. The seat, display screen and monitor screen can be adjusted to provide the operator with a comfortable working environment.

9.XCMG XR500E Electrical system

Adopting a 12 inch touchscreen display with a page layout that fully considers humanization and convenience, hierarchical processing, data calibration, parameter modification, etc. require different permissions; The inclination angle, pressure and other sensors use imported components; Adding rubber and other small accessories to connectors to ensure waterproof performance.

XCMG XR500E Function Configuration Table

Standard●, Optional 〇:
Automatic centering of the turntableMain winch floating
Rotation angle displayMain winch bottom protection
Rotation sound-light alarmMain winch height limit
Security monitoring of the tailMain winch infrared monitoring
Right side safety monitoringReal-time detection of drilling depth
Luffing limit protectionMain winch extraction force detection
Mast limit (front and back, left and right)Main winch lifting speed detection
Manual/automatic adjustment of mast perpendicularityAuxiliary winch height limit
Mast perpendicularity detectionStepless pressure regulation
Display of rotary drive torqueAutomatic voltage limiting
Display of rotary drive speedGradienter
Rock-entering mode of rotary driveRadio
 Rotary drive cruise controlAir conditioner
Automatic soil throwingOil pressure detection
High speed soil throwingIntelligent fault detection
Sleeve driverFilter clogging alarm
Crowd cylinderScram protection
Crowd  winchIntelligent PLC Control Module
Rotary drive box circulating filtration systemCentralized lubrication
Chassis assisted disassembly and assembly of support legsFuel self-priming pump
GPSXCMG foundation intelligent service ilatform
XCMG XR500E

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XCMG XR460E Rotary Drilling Rig

 

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