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XCMG XR450E Rotary Drilling Rig

Rotary Drilling Rig

Brand XCMG
Model XR450E
Engine Rated power 399kW
Rotary drive Rated output torque 450kN﹒m
Rotary drive 7~25r/min
Working weight 165t
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XCMG XR450E Rotary Drilling Rig is a new-generation high-tonnage model in XCMG E-series product line. By increasing power output and optimizing system flow, the rig achieves significant improvement in working efficiency and construction performance.

To ensure outstanding stability and reliability under heavy-duty working conditions, the XCMG XR450E Rotary Drilling Rig adopts a full set of optimized large-scale structural components, including a large vertical plate slewing platform, heavy-duty big triangle luffing mechanism, sectional thick-plate drilling mast, vertical pin type power head bracket and other advanced structures.

This rotary drilling rig is specially designed for large-diameter boreholes, deep foundation piles and hard strata conditions. It is widely applied in pile foundation construction for large-scale key projects such as river-crossing bridges and sea-crossing bridges, providing reliable and efficient solutions for global large-scale infrastructure construction.

XCMG XR450E Rotary Drilling Rig

Introduction to Highlights of XCMG XR450E Rotary Drilling Rig

1、The hydraulic system adopts full electronic control technology, which has fast response and good control performance. The power of the main pump is adjusted according to the requirements of the working conditions, and the auxiliary system adopts the load-sensitive control technology, and the comprehensive construction efficiency of the system is increased by 20%;

2、Adopting H-type hydraulic telescopic crawler chassis for rotary drilling rig, equipped with large-diameter slewing bearing, with chassis disassembly and assembly outriggers, to ensure work stability and transportation convenience;

3、The installed Cummins 15L electronic control turbocharged engine features strong power, low fuel consumption, and easy and convenient services. The inter-cooling and water-dispersed independent radiator system is applied to realize high heat dissipation performance and low noise.

4、The rotary drive adopts vertical pin connected power box body and bracket, featuring high reliability, easy and quick disassembling and installation; Equipped with a casing drive adapter,  and improve the drilling rig’s casing driving capacity; The power box is equipped with a circulating filtration system to maintain the cleanliness of the gear oil in the box and the full lubrication of the bearings;

5、Adopting double-large vertical plate box-type slewing platform structure, the operation is more stable and reliable;

6、The main winch is connected on the platform by pin shaft, which has high connection strength and convenient disassembly and assembly. Main winch bracket adapts box-type structure, the structure is safe and reliable. The main winch can reach 520kN, which meets the M6 working conditions, and the life of the reducer can reach up to 10000h;

7、The intelligent control system realizes the automatic drilling mast verticality adjustment and display, automatic soil dumping (Adjustable frequency), cruise control, stepless crowd force adjustment, and touchdown protection functions and adopts the design of bus panel to effectively prevent misoperation. The 12” touchscreen is installed to achieve better maneuverability.

XCMG XR450E Rotary Drilling Rig Main Technical Specification

EngineModel/Cummins QSX15
Rated powerkW399
Rotary driveRated output torquekN﹒m450
Speedr/min7~25
High speed soil dumping(Optional)r/min45
Max. drilling diametermm3000(Crowd cylinder)2800(Crowd winch)
Max. drillingdepthJS580-4×20m72
JS580-4×2176
MZ580-6×21114
Crowd parametersMax. crowd forcekN400
Max. lifting forcekN400
Max. strokemCrowd cylinder:6Crowd winch:10
Main winchMax. lifting forcekN520
Max. speedm/min70
Wire rope diametermm42
Auxiliary winchMax. lifting forcekN100
Max. speedm/min65
ChassisTrack shoe widthmm900
Track expansion widthmm3700~5300
Track lengthmm6787
Traveling speedkm/h1.5
Working heightm30.6
Working weightt165

XCMG XR450E Rotary Drilling Rig Introduction of Technologies

1、Chassis

The installed XCMG TDP series special telescopic crawler chassis for rotary drilling rig features high structural strength and the large-diameter heavy-duty slewing bearing guarantees super-high stability. The industry’s most mature special chassis technology for rotary drilling rig boasts the application experience of >4,000 piling machines.

Track length6787mm
Wheel base5710mm
Minimum/maximum track outer width3700/5300mm
Width of track shoes900mm
Number of track rollers16
Drive force930kN
Traveling speed1.5km/h
Ground pressure145kPa

2、Engine system

The imported Cummins electronically controlled turbocharged engine is selected, which has low fuel consumption, meets the requirements of national emission standards, energy saving and environmental protection; sufficient power reserve to meet the plateau construction. Adopt electronic intercooling fan, which has low noise;

ModelQSX15
Rated power399kW
Rated speed2100r/min
Max. torque2539N·m(1400r/min)
Emission standardsCNⅢ/ CNⅣ
Fuel tank capacity910L

3、Hydraulic system

The hydraulic system adopts full electronic control technology, which has fast response and good control performance. The power of the main pump is adjusted according to the needs of the working conditions, and the construction efficiency is high. The auxiliary system adopts load-sensitive control technology, which is energy-saving and efficient.

Max. flow2×405L/min+165L/min
Max. working pressure34Mpa
Hydraulic tank capacity1350L

4、Rotary drive

Rotary drive can equipped with crowd cylinder or crowd winch,the vertical pin connected power box body and bracket are used to achieve high reliability and easy and quick disassembling and installation. The upper and lower sealing structures of the box body is designed with double-layer seals to achieve good sealing performance and long life; Equipped with a casing drive adapter, and improve the drilling rig’s casing driving capacity; The power box is equipped with a circulating filtration system to maintain the cleanliness of the gear oil in the box and the full lubrication of the bearings;

Rated output torque450kN·m
Speed7-25r/min
High speed soil dumping45 r/min(Optional)
Max. crowd force400kN
Max. lifting force400kN
Stroke of crowd cylider6m
Stroke of crowd winch10m

Remark: The crowd winch is optional, under the crowd winch configuration, the standard  crowd stroke is 10m, and the optional crowd stroke is 16m.

5、Winches

Both main and auxiliary winches adopt the XCMG’s industry-leading single rope guide technology to effectively solve the wear problem of wire ropes and prolong the lives of wire ropes by 2~4 times. The main winch meets the M6-T5 working condition.

Main winch:

Max. lifting force520kN
Wire rope diameterφ42mm
Wire rope modelGS-K34P-42-1960Zz
Permissible diameter error of wire rope+2%~+4%
Wire rope length143m/163m

Auxiliary winch:

Max. lifting force100kN
Wire rope diameterφ20mm
Wire rope model20NAT6×19W+IWS1770ZS
Permissible diameter error of wire rope0~+4%
Wire rope length45m

Crowd winch(Optional):

Max. crowd force/lifting force400kN
Wire rope diameterφ28mm
Wire rope modelverotop 28-1960ZS
Permissible diameter error of wire rope0~+4%
Wire rope length of crowd  47m(Stroke:10m)
Wire rope length of lifting44m(Stroke:10m)

6、Kelly bar

XCMG XR450E Rotary Drilling Rig can be equipped with interlocking type or frictional type drill pipes. The interlocking type drill pipe is suitable for rock stratum and the frictional type drill pipe is suitable for soil stratum. The drill pipes include 4-section interlocking type, 5-section frictional type, and 6-section frictional type drill pipes.

Diameter of Kelly barφ580mm
Square head size250×250 mm

Drilling depth (Refer to table below.)    

No.Kelly bar specificationDrilling depthKelly bar weightRemark
1JS580-4*207221000Standard, choose one
2MZ580-5*209019000
3JS580-4*217622000Specialspecification
4MZ580-5*219520000
5MZ580-6*2111421500

7、Drill mast

The box-shaped structural design with high strength materials incorporates both strength and rigidity. Big triangle luffing mechanism realizes larger support range and angle and higher working stability.

Overall length of drilling mast25500mm
Leftward/rightward tilting of drilling mast4°/4°
Forward/backward tilting of drilling mast5°/15°

8、Cab

The noise protection cab with FOPS function is equipped with heating and A/C system, interior and exterior illuminating lamps, and wiper and washer with water spray function. The large sunroof design provides a good vision field. The upper protective screen can be opened to ease the cleaning. The seat, display screen, and the monitor screen are adjustable to provide a comfortable operating environment for the operator.

9、Electric system

The 12” touchscreen display are used. The interface layout of the display takes into sufficient consideration the humanization and convenience and the hierarchical treatment requires specific authority for data calibration and parameter change. The inclination and pressure sensors adopt imported products. The harnesses are treated by knitting process to guarantee waterproof performance and wear resistance. The connectors are added with small parts (Such as rubber) to guarantee the waterproof performance.

XCMG XR450E Rotary Drilling Rig Configuration

● for standard and 〇 for optional:
Automatic return  Main winch floating
Slewing angle displayMain winch touchdown protection
Slewing sound-light warningMain winch height limit
ail safety monitorMain winch ultrared monitor
Right side safety monitorReal-time drilling depth detection
Real-time drilling depth detectionMain winch lifting force detection
Drilling mast limit (Longitudinal and lateral)Main winch lifting speed detection
Drilling manual/automatic verticality adjustmentAuxiliary winch height limit
Drilling mast verticality detectionStepless adjustment of crowd force
Cylinder of catheadAutomatic pressure limiting
Power head torque displayGPS
Power head speed displayLevel gauge
Rock drilling mode of power headRadio
Rotary drive cruise controlHeating and cooling air conditioner
Automatic soil dumpingOil pressure detection
High-speed soil dumpingIntelligent malfunction detection
Casing drive adpaterFilter blockage warning
Crowd cylinderEmergency stop protection function
Crowd winchPLC intelligent control module
Power box circulation filtration systemCentralized lubrication
Auxiliary disassembly and assembly outriggers of chassisFuel self-priming pump
Turntable rear outriggersDrill Cloud” APP monitor

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